{"id":2861,"date":"2026-03-30T07:55:24","date_gmt":"2026-03-30T07:55:24","guid":{"rendered":"https:\/\/dema-automation.com\/?p=2861"},"modified":"2026-03-24T08:04:46","modified_gmt":"2026-03-24T08:04:46","slug":"sustainable-production-and-industrial-automation-the-era-of-hydrogen-and-axial-motors","status":"publish","type":"post","link":"https:\/\/dema-automation.com\/en\/sustainable-production-and-industrial-automation-the-era-of-hydrogen-and-axial-motors\/","title":{"rendered":"Sustainable production and industrial automation: the era of hydrogen and axial motors"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">The manufacturing industry is undergoing a profound transformation. The need to reduce environmental impact, improve energy efficiency and digitize production processes is pushing <strong>towards new technologies and advanced automation systems<\/strong>. <\/p>\n\n<p class=\"wp-block-paragraph\">In this scenario, <strong>hydrogen<\/strong> emerges as one of the protagonists of the energy transition: a clean and versatile vector, at the heart of two complementary technologies \u2014 <strong>fuel cells and<\/strong> <strong>electrolyzers<\/strong> \u2014 that transform energy into a completely sustainable cycle.<\/p>\n\n<p class=\"wp-block-paragraph\">At the same time, the electric motor sector is also evolving. Axial motors, thanks to their compact design and high power density, are literally &#8220;moving&#8221; the world of electric vehicles and vertical take-off and landing (eVTOL) aircraft, also finding more and more space in special applications in the industrial sector. In fact, they represent an alternative to traditional radial motors in all those contexts where reduced volumes and weights are required, but high performance.  <\/p>\n\n<p class=\"wp-block-paragraph\">To support this revolution, <strong>new technological solutions<\/strong> and <strong>precision automation systems<\/strong> are needed, capable of efficiently and flexibly managing the production, assembly and control processes of components.<br\/>It is at this intersection of <strong>energy, movement and automation<\/strong> that sustainable manufacturing is redefining its future, uniting mechanics, electronics and software in a single production language.<\/p>\n\n<p class=\"wp-block-paragraph\"><strong><em>Table of Contents<\/em><\/strong><\/p>\n\n<ol class=\"wp-block-list\">\n<li><a href=\"#sez1\">Hydrogen: production and use in a sustainable cycle<\/a><\/li>\n\n\n\n<li><a href=\"#sez2\">From research to production: the challenges of hydrogen manufacturing<\/a><\/li>\n\n\n\n<li><a href=\"#sez3\">Axial motors and innovation in electrical production<\/a><\/li>\n\n\n\n<li><a href=\"#sez4\">Collaboration and research for innovation in sustainable manufacturing<\/a><\/li>\n\n\n\n<li><a href=\"#sez5\">Benefits and prospects of sustainable manufacturing<\/a><\/li>\n\n\n\n<li><a href=\"#sez6\">Conclusion: The Future of Sustainable Manufacturing<\/a><\/li>\n<\/ol>\n\n<div class=\"wp-block-separator has-text-color has-white-color has-alpha-channel-opacity has-white-background-color has-background is-style-default\" style=\"margin-top:30px;margin-bottom:30px\" id=\"sez1\"><\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Hydrogen: production and use in a sustainable cycle<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Hydrogen represents one of the pillars of the new energy economy. It is a carrier, so it does not limit itself to making energy available, but allows it to be stored, distributed and used efficiently and with zero emissions. <\/p>\n\n<p class=\"wp-block-paragraph\">At the base of this system there are two complementary technologies:<\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>electrolysers<\/strong>, which use electricity \u2013 ideally from renewable sources \u2013 to break down water into hydrogen and oxygen;<\/li>\n\n\n\n<li><strong>fuel cells<\/strong>, which take the opposite path, generating electricity and oxygen from hydrogen in a clean way, without CO\u2082 emissions.<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">Both share a <strong>multilayer structure<\/strong> consisting of membranes, electrodes, bipolar plates and gaskets. Each layer has specific functions and must be assembled with <strong>micrometer precision<\/strong> to ensure high performance and long life.<br\/>This architecture also makes fuel cells and electrolysers similar from a production point of view: the stacking, assembly and quality control processes follow similar logics, albeit with different materials and parameters. <\/p>\n\n<p class=\"wp-block-paragraph\">For hydrogen to become a widespread and accessible resource, these technologies need to be <strong>scalable on an industrial scale<\/strong>, while maintaining high standards of quality, safety and traceability.<br\/>This requires <strong>new automated production models<\/strong>, capable of combining precision, control and repeatability \u2014 elements that are central to sustainable manufacturing today.<\/p>\n\n<div class=\"wp-block-separator has-text-color has-white-color has-alpha-channel-opacity has-white-background-color has-background is-style-default\" style=\"margin-top:30px;margin-bottom:30px\" id=\"sez2\"><\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>From research to production: the challenges of hydrogen manufacturing<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">In recent years, the hydrogen race has generated a strong innovation push in research laboratories and development centers. However, <strong>transferring these innovations to industrial production<\/strong> remains a complex challenge. <\/p>\n\n<p class=\"wp-block-paragraph\">Fuel cells and electrolyzers share a <strong>multilayer stack<\/strong> structure, in which the final quality depends on the <strong>precision of the stacking and<\/strong> <strong>the repeatability of the assembly process<\/strong>. Each cell must be composed under controlled conditions, with delicate materials that do not tolerate deformation or contamination. <\/p>\n\n<p class=\"wp-block-paragraph\">The main challenges of hydrogen manufacturing include:<\/p>\n\n<ul class=\"wp-block-list\">\n<li><strong>Scalability<\/strong>: moving from prototypes to industrial volumes requires modular and automated processes;<\/li>\n\n\n\n<li><strong>Handling of sensitive materials<\/strong>: thin membranes and flexible components require controlled handling and low contamination environments;<\/li>\n\n\n\n<li><strong>Alignment and flatness<\/strong>: Minimal deviations can reduce efficiency and durability;<\/li>\n\n\n\n<li><strong>Real-time quality control<\/strong>: based on optical and mechanical control systems, measuring devices and integrated traceability;<\/li>\n\n\n\n<li><strong>Repeatability and reduction of waste<\/strong>, to optimize production times and costs.<\/li>\n<\/ul>\n\n<p class=\"wp-block-paragraph\">To meet these needs, industrial research focuses on <strong>automated assembly lines<\/strong>, which combine precision robotics, servo-assisted and feedback-driven handling, digital sensors and optical and mechanical control systems.<br\/>The integration of <strong>data analytics, artificial intelligence and digital twins<\/strong> allows the process to be simulated, monitored and optimized continuously, paving the way for truly data-driven production.<\/p>\n\n<p class=\"wp-block-paragraph\">The current challenge is to expand these innovations from the experimental field to the industrial scale, developing flexible solutions, adaptable to different types of cells and evolving materials.<br\/>This is a field of research of great interest for those working in robotics, mechatronics and sustainable production systems.<\/p>\n\n<div class=\"wp-block-separator has-text-color has-white-color has-alpha-channel-opacity has-white-background-color has-background is-style-default\" style=\"margin-top:30px;margin-bottom:30px\" id=\"sez3\"><\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Axial motors and innovation in electrical production<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">The <strong>electric motor<\/strong> sector is now at the centre of a significant evolution.<br\/>Alongside traditional radial designs, <strong>axial flux motors are<\/strong> emerging, offering a more compact design, higher power density, and higher efficiency in high-torque applications.<br\/>In this architecture, the magnetic flux develops along the axis rather than radially, reducing weight and footprint with clear advantages for electric vehicles, eVTOLs and advanced industrial applications.<\/p>\n\n<p class=\"wp-block-paragraph\">The introduction of these engines has led to <strong>new production needs<\/strong>. The production of axial stators requires new manufacturing and assembly processes capable of guaranteeing performance, flexibility, repeatability and compliance with tolerances.<br\/>For this reason, <strong>new generation automation systems<\/strong> are spreading, capable of guaranteeing constant quality and scalable processes. <\/p>\n\n<p class=\"wp-block-paragraph\">Among the most innovative technologies are <strong>flexible stacking machines<\/strong>, which allow the production of axial flow stators An example is the <strong>Flexform Stacking machine<\/strong>, designed to manage the production of axial flow stators with high accuracy, modular and customizable, able to adapt to different configurations and different polar geometries, maintaining precision and uniformity even on complex geometries.<\/p>\n\n<p class=\"wp-block-paragraph\">The production of axial motors today integrates precision robotics systems, artificial vision and intelligent force control, with in-line measurements dedicated to thickness verification.<\/p>\n\n<p class=\"wp-block-paragraph\"><br\/>These innovations pave the way for a new generation of <strong>high-performance electric motors<\/strong>, where reduction of size, weight and consequently of materials, energy efficiency and sustainability of processes become converging goals.<\/p>\n\n<div class=\"wp-block-separator has-text-color has-white-color has-alpha-channel-opacity has-white-background-color has-background is-style-default\" style=\"margin-top:30px;margin-bottom:30px\" id=\"sez4\"><\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Collaboration and research for innovation in sustainable manufacturing<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">The transition to sustainable manufacturing requires <strong>constant collaboration between research, industry and technology<\/strong>.<br\/>Innovation in the hydrogen, electric motors and industrial automation sectors arises precisely from the integration of different skills: from advanced materials to mechatronics, from robotics to intelligent data management.<\/p>\n\n<p class=\"wp-block-paragraph\">Research and development carried out in companies and research centers is using <strong>new models of cooperation<\/strong>. These models allow experimentation and preliminary design to be focused on the needs of the production process, integrating the engineering process from the early stages of the product development process. <br\/><\/p>\n\n<p class=\"wp-block-paragraph\">This synergy allows solutions such as <strong>automated assembly of fuel cell stacks<\/strong> or <strong>flexible assembly<\/strong> processes for axial engines to be validated more quickly.<\/p>\n\n<p class=\"wp-block-paragraph\">The European Union, with programs such as Horizon Europe and dedicated partnerships such as the Clean Hydrogen Partnership, promotes dialogue between innovation and manufacturing, supporting projects for the automated production of fuel cells and electrolyzers and the development of the entire hydrogen supply chain.<br\/>At the same time, the <strong>digitalization of production<\/strong> \u2014 through <em>digital twins<\/em>, real-time monitoring and artificial intelligence \u2014 makes it possible to simulate and optimize every step of the process, reducing waste and improving accuracy.<\/p>\n\n<p class=\"wp-block-paragraph\">An <strong>ecosystem of production innovation<\/strong> is thus taking shape, in which automation, materials and research are integrated to build a more efficient, safe and sustainable production.<\/p>\n\n<div class=\"wp-block-separator has-text-color has-white-color has-alpha-channel-opacity has-white-background-color has-background is-style-default\" style=\"margin-top:30px;margin-bottom:30px\" id=\"sez5\"><\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Benefits and prospects<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">The transformation underway concerns not only the products, but the very way in which they are made.<br\/>The integration of <strong>automation, hydrogen technologies and electric motors<\/strong> is redefining the boundaries of modern manufacturing, making it more efficient and environmentally friendly.<\/p>\n\n<p class=\"wp-block-paragraph\">Automation ensures <strong>repeatability and constant control<\/strong>, reducing human error and improving component quality.<br\/>Data traceability and continuous monitoring make it possible to correlate product performance with manufacturing conditions, paving the way for increasingly <strong>intelligent and adaptive<\/strong> factories.<\/p>\n\n<p class=\"wp-block-paragraph\">On the environmental level, <strong>fuel cells<\/strong> provide energy without direct emissions, <strong>electrolysers<\/strong> generate green hydrogen from renewable sources and <strong>axial motors<\/strong> reduce consumption and the use of raw materials.<br\/>Together, these innovations contribute to the <strong>decarbonization of industry<\/strong> and the spread of a more sustainable production model.<\/p>\n\n<p class=\"wp-block-paragraph\">Looking to the future, industrial research will focus on three directions:<\/p>\n\n<ol class=\"wp-block-list\">\n<li><strong>Automation<\/strong>, based on artificial intelligence and precision robotics;<\/li>\n\n\n\n<li><strong>Advanced materials<\/strong>, to increase efficiency and recyclability;<\/li>\n\n\n\n<li><strong>Digital twins and predictive monitoring<\/strong>, to optimize processes and performance in real time.<\/li>\n<\/ol>\n\n<p class=\"wp-block-paragraph\">These technologies will transform manufacturing into an <strong>interconnected and adaptive<\/strong> system, where hydrogen, electric motors and automation represent the foundations of a new industrial era.<\/p>\n\n<div class=\"wp-block-separator has-text-color has-white-color has-alpha-channel-opacity has-white-background-color has-background is-style-default\" style=\"margin-top:30px;margin-bottom:30px\" id=\"sez6\"><\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<h2 class=\"wp-block-heading\"><strong>Conclusion<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Contemporary manufacturing is called upon to <strong>combine sustainability, efficiency and innovation<\/strong>.<br\/>Automation is no longer just a productivity tool, but an <strong>enabler of the energy transition<\/strong>.<\/p>\n\n<p class=\"wp-block-paragraph\">Hydrogen technologies and axial engines show how research and industry are converging towards a common goal: to build a low-emission future based on intelligent and controlled processes.<br\/>New production methodologies \u2014 based on robotics, digital control and integrated design \u2014 make it possible to realize on a large scale what until recently was confined to laboratories.<\/p>\n\n<p class=\"wp-block-paragraph\">The result is a <strong>flexible, sustainable and data-driven<\/strong> industrial model, capable of combining energy, movement and automation in a single path of innovation.<br\/>A transformation that marks the beginning of a <strong>new era for industrial production<\/strong>.<\/p>\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n<p class=\"wp-block-paragraph\"><em> <strong>Main sources cited<\/strong><\/em><\/p>\n\n<p class=\"wp-block-paragraph\"><em>\u2022 <strong>Clean Hydrogen Partnership \u2013 European Commission<\/strong> \u2013 European programmes dedicated to the development of the hydrogen supply chain, with research and industrialisation projects for fuel cells and electrolysers for the energy transition.<br\/><a href=\"https:\/\/www.clean-hydrogen.europa.eu\">https:\/\/www.clean-hydrogen.europa.eu<\/a><\/em><\/p>\n\n<p class=\"wp-block-paragraph\"><em>\u2022 <strong>IEA \u2013 International Energy Agency, The Future of Hydrogen<\/strong> \u2013 Analysis on the role of hydrogen in the global energy transition, with particular attention to production through electrolysers and integration with renewable sources.<br\/><a href=\"https:\/\/www.iea.org\/reports\/the-future-of-hydrogen\">https:\/\/www.iea.org\/reports\/the-future-of-hydrogen<\/a><\/em><\/p>\n\n<p class=\"wp-block-paragraph\"><em>\u2022 <strong>Fraunhofer Institute \u2013 Hydrogen Technologies<\/strong> \u2013 Research on the components and production processes of fuel cell and electrolyzer stacks, with a focus on materials, assembly and industrial scalability.<br\/><a href=\"https:\/\/www.fraunhofer.de\">https:\/\/www.fraunhofer.de<\/a><\/em><\/p>\n\n<p class=\"wp-block-paragraph\"><em>\u2022 <strong>Hub-edrive \u2013 The Production Process Chain of Axial Flux Motors<\/strong> \u2013 Study on the production chain of axial flux motors and the differences compared to traditional radial motors, with analysis of production and assembly technologies.<br\/><a href=\"https:\/\/www.hub-edrive.de\">https:\/\/www.hub-edrive.de<\/a><\/em><\/p>\n\n<p class=\"wp-block-paragraph\"><em>\u2022 <strong>MDPI \u2013 Research on Axial Flux Permanent Magnet Motors<\/strong> \u2013 Scientific publications dedicated to the design, performance and applications of high power density axial flux motors.<br\/><a href=\"https:\/\/www.mdpi.com\">https:\/\/www.mdpi.com<\/a><\/em><\/p>\n\n<p class=\"wp-block-paragraph\"><em>\u2022 <strong>European Commission \u2013 Horizon Europe Programme<\/strong> \u2013 European funding programme for research and innovation in the fields of clean energy, advanced manufacturing and hydrogen technologies.<br\/><a href=\"https:\/\/research-and-innovation.ec.europa.eu\">https:\/\/research-and-innovation.ec.europa.eu<\/a><\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The manufacturing industry is undergoing a profound transformation. The need to reduce environmental impact, improve energy efficiency and digitize production processes is pushing towards new technologies and advanced automation systems. In this scenario, hydrogen emerges as one of the protagonists of the energy transition: a clean and versatile vector, at the heart of two complementary [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2855,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[51],"tags":[],"class_list":["post-2861","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology-and-innovation"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sustainable production and industrial automation: the era of hydrogen and axial motors - Dema Automation<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/dema-automation.com\/produzione-sostenibile-e-automazione-industriale-lera-dellidrogeno-e-dei-motori-assiali\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sustainable production and industrial automation: the era of hydrogen and axial motors - Dema Automation\" \/>\n<meta property=\"og:description\" content=\"The manufacturing industry is undergoing a profound transformation. 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